Contents
Ford 6.7L Power Stroke Engine – Assembly Torque & Bearing Clearance Specs
6.7L POWER STROKE PISTON BORE SPECIFICATIONS
Engine Break-In Guidance – 6.7L Power Stroke
Ford 6.7L Power Stroke Engine – Assembly Torque & Bearing Clearance
Specs
Applies to 2011–2019 6.7L Power Stroke Diesel Engines. All torque-to-yield fasteners must be replaced. Bearing clearances must be MEASURED during assembly and verified against OEM limits.






6.7L POWER STROKE PISTON BORE SPECIFICATIONS
| Section | Item | Specification |
| Standard Bore | Standard Bore Size | 3.897″ – 3.900″ (MAX) |
| Oversize | .010″ Over | 3.907″ |
| Oversize | .020″ Over | 3.917″ |
| Oversize | .030″ Over | 3.927″ |
| Oversize | .040″ Over | 3.937″ |
| High Output Note | Additional Clearance | Add +0.001″ clearance for applications exceeding 800 HP |
| Cylinder Finish | Crosshatch Angle | 32° |
| Cylinder Finish | Final Hone | 280-grit stone |
| Cylinder Finish | Final Finish | Plateau brush |
Engine Break-In Guidance – 6.7L Power Stroke
Oil Type Recommendations
Use standard engine oil only during the break-in period.
- 5W-40/10W-40 for bearing clearances under 0.0035″
- 20W-50 for bearing clearances 0.0040″ and greater (race or loose-clearance engines)
Special break-in oils or additives are not required. Modern diesel engine oils already contain su icient anti-wear additives to protect bearings and piston rings during break-in.
Running Guidelines – First 1,000 Miles
- Do not allow the engine to idle for more than 10 minutes at a time
- Operate the engine at moderate RPM
- Avoid heavy load, towing, or sustained high RPM
- Change the engine oil at 1,000 miles to remove break-in debris and metal particles
Camshaft Note:
The 6.7L Power Stroke uses a hydraulic roller camshaft, which does not require a camshaft break-in procedure. No special cam break-in oil or process is necessary.
Oil Filter & Debris Inspection
Inspect the oil filter periodically during the first 1,000 miles.
- A small amount of fine metal particles in the filter is normal during break-in
- Excessive metal debris is a serious warning sign If excessive metal is found:
- Stop running the engine immediately